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Product Description

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2.5KW electromagnetic heating motherboard,2.5kw electromagnetic heating dashboard,2.5KW induction heating dashboard
 
 
 
 
 
Wiring and use
1 connected to the supply line of fire
2 Take the power zero line
3 then coil
4 pick coil
5 60A large current Fairchild IGBT half-bridge consisting of main circuit
6 CLC consider wave power structure, effectively suppress harmonic interference power
7 Simple display connection
8 programmable digital display connection
9 AVR microprocessor based digital control system
10 external 12V work lights, work steady, it does not work, shiny
11 Interface load detecting temperature, then the thermistor and a maximum temperature ° C, an accuracy of ± 1 ° C
12 IGBT temperature sensor interface
13 regulating the power potentiometers. PID regulation needs to be done, the open potentiometer connected additionally a two-pin socket, external 0-5V PID control adjusts the power function can be realized
14 RS485 communication(3KW above to have this function
15 fault indicator interface off during normal operation, flashes when a fault occurs is
16 work lights interface steady during normal operation. When not working does not shine
17 Power LED connector, power supply when steady
18 soft-start interface, usually closed to start, stop off, this output terminal connected to the thermostat
19 factory default shorted bad shorted. When the soft-start the interface connected to the thermostat, be sure to unplug the shorting bad
20 or 24V external power supply 12 to start the interface, refer to Chapter III operation, when using this feature, be sure to pay attention to the direction of voltage.
 
 
 

instructions

1、 R/S Start the trigger point

2、 LED 12V~24V  (DC)  Working indicator light

 

Quick Installation Method Product

Power and coil: the soft-start short circuit terminals after starting work,After OPERATION default display shows the input current,Clamp sense input is recommended to check the current input current is rated current range.Press [shortcut] key onceTo enter the operating frequency,Normal display 10-20kHz,Higher than 22kHz,Description coil around a little,We need to increase the coil,Less than 15kHz,Description coil around more,Need to reduce the coil.Press the [Quick] key,At this phase display,03-05 normal display,Above 08 illustrate coil less,Or insulation layer may be relatively thick,Or coil spacing may be relatively large,Need to be adjusted.When heated to a temperature load of normal production,Three parameters need to meet the standards,Machines can only dream job: a, input current: (are considered within the normal range of 85 to 100% of rated); Second, the working frequency: 10-20kHz, preferably about 15kHz; three phase: between 04-03 .
 
 
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Performance parameters
Rated power: 2.5KW
Rated voltage frequency: AC 220V / 50Hz
Voltage range: 100V ~ 260V, 210-260V when constant power output
Adapt to the environment temperature: -20 ° C ~ 50 ° C
Adapt to the environment humidity: ≤95%
Power adjustment range: 20% -100% stepless adjustment (ie: adjustment between 0.5-2.5KW)
Thermal conversion efficiency: ≥95%
Effective power: ≥85%
Operating Frequency: 5-40KHz
Main circuit: series resonant half-bridge
Control System: Based on the AVR Microcontroller digital lock automatic tracking control
Application Mode: open application platform
Display: Programmable digital display
Start time: <1S
Instantaneous overcurrent time: ≤2uS;
Power Overload Protection: 130% transient protection
Soft Start:
  • With full electrical isolation soft start heating / stop mode
  • 12V and 24V input with a start / stop mode
Support PID regulator recognize 0-5V input power voltage
Inside the machine supports load 0-150° C temperature detection accuracy of ± 1 ° C (Note: Note: Note: swimming Attention: If the need to measure the temperature above 150 ° C, an additional external thermostat)
Physical dimensions: length 190 * W * H 120 100 (including fan);
Adapter Coil: 4mm2, length: 20-23m, inductance: 100-150uH
Coil and load distance (cotton insulation thickness) of 20-25mm, when the plane is 15-20mm, when the ellipse is 10-15mm, when the super-ellipse within 10mm when the round.

Protection products

If the electromagnetic heater exception occurs, the protection function is activated, the alarm stopped, the display automatically switches to the following error (exception). In case no following display, or other embarrassing questions, please contact the sales dealer or the company.
After protective function is activated, please deal with causes, electromagnetic heater power off and then on again, then start running.

 

Error (alarm) definitions: 

Run.WARNING (continue to work, but must be adjusted)

Code       Description                                        Cause and troubleshooting

A-01        Far away from the load coil            Cotton insulation is too thick, each coil between each ring and the distance is too large,                                                                               the coil is shorter 
A-02        Limiting operation                            Too far away from the coil load, the load is not configured correctly,
A-03        High frequency                                 Coil is shorter

Error Definition

Code     Description                                                           Cause and troubleshooting
E-01      No current                                                             Did not answer the coil, the coil is disconnected, or coil inductance is too                                                                                                          large, can be adjusted to try to reduce the F-11
E-02      Instantaneous overcurrent                                Coil short circuit, instantaneous overcurrent
E-03      IGBT temperature sensor open                        IGBT sensor is disconnected or not plugged
E-04      IGBT overtemperature protection                     Heat sink temperature is too high, the fan does not turn or blocked,
E-05      Load temperature sensor fault detection        Have developed capabilities
E-06      Load temperature sensor fault detection         Have developed capabilities
E-07      Coil current is too large                                       Input or output overcurrent protection
E-08      Operating frequency is too high                         Coil inductance is too small
EnD       End timing work date                                            Need to be lifted in the F14 function password
 
Packaging Details
  • Unit Type: piece
  • Package Weight: 1.0kg (2.20lb.)
  • Package Size: 28cm x 28cm x 28cm (11.02in x 11.02in x 11.02in)
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Packaging Details
  • Unit Type: piece
  • Package Weight: 1.0kg (2.20lb.)
  • Package Size: 28cm x 28cm x 28cm (11.02in x 11.02in x 11.02in)
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